ISINGENISO SOKUXHUMANISA I-Abnormal Particle / Pellet Material and Pelled (Buhler Fumsun CPM Pellet Mill)

1. Izinto ze-pellet zigobile futhi zibonisa imifantu eminingi ohlangothini olulodwa
Lesi simo ngokuvamile senzeka lapho izinhlayiya zishiya indandatho zifa. Lapho isikhundla sokusika siguqulwa kude naphezulu kwendandatho sifa futhi i-blade i-blunt, izinhlayiya ziphukile noma zidwengulwe yithuluzi lokusika lapho lincipha. Ngalesi sikhathi, ezinye izinhlayiya zigobela uhlangothi olulodwa kanti kolunye uhlangothi ziveza imifantu eminingi.

Izindlela Zokuthuthuka:
• Ukukhulisa amandla okucindezela kwendandatho kufa kokuphakelayo, okungukuthi, ukukhulisa isilinganiso sokucindezela kwendandatho kufa, ngaleyo ndlela sandisa ubungako kanye nenani lokuqina lokuqina kwezinto ze-pellet;
• Hlikihla izinto zokuphakela usayizi omuhle. Uma nje ama-molasses noma amafutha afana, ukufana kokusabalalisa kwama-molasses noma amafutha kufanele athuthukiswe futhi inani elingeziwe kufanele lilawulwe ukukhulisa ukuhlanganiswa kwe-pellet
•Lungisa ibanga phakathi kwecala lokusika futhi ingaphezulu lendandatho lifa noma likubuyise ngecala lokusika elibukhali;
•Ukwamukela izithasiselo zomzimba wokunamathela ukuze uthuthukise amandla okubopha phakathi kwezinhlayiya.

2. Imifantu evundlile iwela yonke impahla yezinhlayiya
Okufanayo nesimo esimweni esisesimweni 1, ukuqhekeka kwenzeka esigabeni sesiphambano sezinhlayiya, kepha izinhlayiya aziguqi. Lesi simo singavela lapho i-pelleting feedy feed equkethe inani elikhulu le-fiber. Ngenxa yobukhona bemicu ende kunosayizi we-pore, lapho izinhlayiya zikhishwa, ukwanda kwemicu kubangela ukuqhekeka okuguqukayo esigabeni sesiphambano sezinto ezibonakalayo, okuholela kwi-bark yokubukeka njengokubukeka kwenhlayiya.

Izindlela Zokuthuthukisa:
• Khulisa amandla okucindezela kwendandatho kufa kokuphakelayo, okungukuthi, kwandise isilinganiso sokucindezela kwendandatho kufa;
• Lawula ubuwula bokuqhekeka kwe-fiber, ukuqinisekisa ukuthi ubude obukhulu abungeqi ingxenye eyodwa kwezintathu yosayizi wezinhlayiyana;
• Khuphula ukukhiqizwa ukuze unciphise ijubane lokudla okudlula emgodini wokufa futhi wandise ubukhulu;
• Nweba isikhathi esinolaka ngokusebenzisa ungqimba olunemininingwane eminingi noma i-kettle hlobo conditioners;
•Lapho okuqukethwe umswakama we-powder kuphezulu kakhulu noma kuqukethe i-urea, kungenzeka futhi ukukhiqiza i-fir bark njengokubukeka okuphakelayo. Umswakama owengezelelweyo kanye nokuqukethwe kwe-urea kufanele kulawulwe.

3. Imifantu emile yenzeka ezintweni ze-pellet
Ifomula lokuphakelayo liqukethe ukuthengwa okufushane futhi okunwebekile kancane, okuzomunca amanzi bese kukhula lapho kulungiswa yi-conditioner. Ngemuva kokucindezelwa futhi kwafakelwa yindandatho kufa, kuzohlukana ngenxa yomphumela wamanzi kanye nokuqina kwezinto ezibonakalayo eziluhlaza uqobo, okuholela ekuqhekekeni okuthe xaxa.

Izindlela zokuthuthuka yilezi:
• Shintsha ifomula, kepha ukwenza njalo kunganciphisa izindleko zezinto zokusetshenziswa;
• Sebenzisa umusi owomile ogcwele;
•Yehlisa umthamo wokukhiqiza noma ukwandisa ubude obusebenzayo bomgodi we-die ukukhulisa isikhathi sokugcina sokudla emgodini we-die;
•Ukungeza ukunamathela kungasiza futhi ukunciphisa ukwehla kokuqhekeka okumi mpo.
 
I-4. Ukuqhekeka kwe-radeatge kwezinto ze-pellet ezivela endaweni yomthombo owodwa
Lokhu kubukeka kukhombisa ukuthi impahla ye-pellet iqukethe izinto ezinkulu ze-pellet ezingavuthiwe, okunzima ukudonsa ngokuphelele umswakama nokushisa ku-vapor yamanzi ngesikhathi sokucimana nokugunda, futhi akunakwetha kalula njengezinye izinto ezivuthiwe. Kodwa-ke, ngesikhathi sokupholisa, amazinga ahlukahlukene wokuthambisa abangela umehluko e-shrinkage, okuholela ekwakhekeni kwemifantu ye-radial kanye nokwanda kwezinga lokungcolisa izinga.
 
Izindlela zokuthuthuka yilezi:
Lawula futhi uthuthukise ubumsulwa kanye nokufana kwezinto zokwakha ezingavuthiwe, ukuze zonke izinto ezingavuthiwe zidinga ukuba zithambe ngokugcwele futhi zinomunyu ngokuthambekela ngesikhathi sokugudla.

I-5. Ingaphezulu le-pellet impahla ayilingani
Isimo esingenhla ukuthi i-powder icebile ngezinto ezinkulu zezinhlayiyana, ezingakwazi ukuthathwa ngokuphelele ngesikhathi senqubo enolaka. Lapho udlula emgodini we-die we-granulator, awukwazi ukuhlanganiswa kahle nezinye izinto ezingavuthiwe, okwenza izinhlayiya zivele zingalingani. Okunye okungenzeka ukuthi izinto ezicijile nezinomoya ezivuthiwe zihlanganiswa nama-bubble esiteleka, ezikhiqiza ama-bubble amoya ngesikhathi senqubo yokucindezela okuphakelayo ngezinhlayiya. Okwamanje lapho izinhlayiya zikhishwa ngaphandle kwendandatho zifa, izinguquko ekucindezelweni zibangela ukuthi ama-bubble aphule futhi adale ukungalingani ebusweni bezinhlayiya. Noma yikuphi okuphakelayo okuqukethe i-fiber kungathola lesi simo.

Izindlela Zokuthuthuka:
Lawula kahle ubuwula bokuphakelwa okuyimpuphu, ukuze zonke izinto zokwakha ezingavuthiwe zingathambekela ngokuphelele ngesikhathi somona; Ngezinto zokusetshenziswa ezivuthiwe ngenani elikhulu le-fiber, njengoba zithambekele kumabhamuza esitekethi, ungangezisi ngokweqile kule formula.

I-6. Intshebe njengezinto ze-pellet
Uma kufakwa umusi omningi kakhulu, umusi owedlulele uzogcinwa kumicu noma i-powder. Lapho izinhlayiya zikhishwa kusuka endandatho zifa, ushintsho olusheshayo lwengcindezi luzodala ukuthi izinhlayiya ziqhume futhi ziveze izinto zeprotheni noma izinhlayiyana ezivuthiwe. Ikakhulu ekukhiqizweni kwesitashi esiphakeme nokudla okuqukethwe okuphezulu kwe-fiber, kusetshenziswa umusi omkhulu, isimo esibi kakhulu.

Indlela yokwenza ngcono ilele ekutholeni okuhle.
•Okuphakelayo nge-starch ephezulu kanye nokuqukethwe kwe-fiber kufanele kusebenzise umusi wengcindezelo ephansi (0.1-0.2MPA) ukukhulula ngokuphelele amanzi nokushisa kuStem ukumuncwa kokuphakelayo;
• Uma ingcindezi ye-Steam iphezulu kakhulu noma ipayipi eliphansi ngemuva kwengcindezelo enciphisa i-valve ifushane kakhulu kuMlawuli, okumele ube mkhulu kune-4.5m, iSteam ngeke idedele kahle nomswakama. Ngakho-ke, umusi othile ugcinwe ezintweni zokwenziwa zokondla ngemuva kokulungisa isimo, ezingadala ukuthi i-whisker ifane neffect izinhlayiya ezishiwo ngenhla phakathi nombano. Ngamafuphi, ukunakwa okukhethekile kufanele kukhokhwe ekuqondisweni kwengcindezi kaSteam kanye nesikhundla sokufaka sokucindezela kwengcindezi okunciphisa i-valve kufanele kube okulungile.

7. Izinhlayiya ngazinye noma izinhlayiya ezinemibala engahambisani phakathi kwabantu, ezaziwa kakhulu ngokuthi "izimbali zezimbali"
Kuyinto evamile ekukhiqizweni kokuphakelayo kwasemanzini, okubonakala ikakhulukazi ngombala wezinhlayiya ngazinye ezikhishwe yindandatho emnyama noma elula ukwedlula ezinye izinhlayiya ezijwayelekile, ngaleyo ndlela kuthinta ikhwalithi yokubukeka kwayo yonke indawo yokudla.
• Izinto ezivuthiwe zokuphakelwa kwasemanzini ziyinkimbinkimbi ekwakhiweni, ngezinhlobo eziningi zezinto zokwakha, kanti ezinye izinto zengezwa ngamanani amancane, okuholela emiphumeleni yokuxuba engagculisi;
• Okuqukethwe umswakama okungahambelani kwezinto ezingavuthiwe ezisetshenziselwa ukugabha noma ukuxuba okungalingani lapho wengeza amanzi ku-mixer;
• Impahla esetshenziswe kabusha ngokuthambekela okuphindaphindwayo;
•Ukuqedwa komhlaba okungahambelani kodonga lwangaphakathi lwendandatho yendandatho yokufa;
• Ukugqoka ngokweqile kwendandatho kufa noma ukucindezela kwe-roller, ukukhipha okungahambisani phakathi kwezimbobo ezincane.