Isingeniso Se-Abnormal Particle/Pellet Material kanye Nokuthuthukiswa (Buhler Fumsun CPM pellet mill)

1. Impahla ye-pellet igobile futhi ibonisa imifantu eminingi ohlangothini olulodwa
Lesi simo ngokuvamile senzeka lapho izinhlayiya zishiya iringi zifa. Lapho indawo yokusika ilungiswa kude nobuso bendandatho yokufa futhi i-blade ibuthuntu, izinhlayiya ziphulwa noma zidatshulwe ithuluzi lokusika lapho likhishwa emgodini wokufa, kunokuba linqunywe. Ngalesi sikhathi, ezinye izinhlayiya zigoba zibheke ohlangothini olulodwa kanti olunye luveza imifantu eminingi.

Izindlela zokuthuthukisa:
• Khulisa amandla okucindezela wendandatho yokufa kokuphakelayo, okungukuthi, ukhuphule isilinganiso sokucindezela sokufa kwendandatho, ngaleyo ndlela ukhulise ukuminyana nobulukhuni bento ye-pellet;
• Gcoba okuphakelayo kube usayizi ocolekile. Uma nje ama-molasses noma amafutha engeziwe, ukufana kokusatshalaliswa kwama-molasses noma amafutha kufanele kuthuthukiswe futhi inani elengeziwe kufanele lilawulwe ukuze kwandiswe ukubumbana kwempahla ye-pellet futhi kuvimbele ukuthi ukudla kungabi lula;
•Lungisa ibanga phakathi kwe-blade yokusika kanye nobuso bendandatho efayo noma uyishintshe nge-blade yokusika ebukhali;
•Ukwamukela izithasiselo ze-granulation zohlobo lokunamathela ukuze kuthuthukiswe amandla okubopha phakathi kwezinhlayiya.

2. Imifantu evundlile inqamula yonke into eyizinhlayiyana
Ngokufanayo nokwenzeka esimweni 1, ukuqhekeka kwenzeka engxenyeni yezinhlayiya, kodwa izinhlayiya azigobi. Lesi simo singase senzeke lapho i-pelletizing feed fluffy equkethe inani elikhulu le-fiber. Ngenxa yobukhona bemicu emide kunosayizi wembotshana, lapho izinhlayiya zikhishwa, ukunwetshwa kwemicu kubangela imifantu ephambanayo engxenyeni ephambanayo yezinto eziyizinhlayiyana, okuholela ekubonakaleni kwe-fir njengokubukeka kokuphakelayo.

Izindlela zokuthuthukisa:
• Khulisa amandla okucindezela wendandatho kufa kokuphakelayo, okungukuthi, khulisa isilinganiso sokucindezela sokufa kwendandatho;
• Lawula ukucoleka kokuchotshozwa kwefayibha, uqinisekise ukuthi ubude obukhulu abudluli ingxenye eyodwa kwezintathu yosayizi wezinhlayiyana;
• Ukwandisa ukukhiqizwa ukuze kuncishiswe ijubane lokudla okudlula emgodini wokufa futhi kwandise ukubumbana;
• Nweba isikhathi sokushisa ngokusebenzisa ama-conditioner ohlobo lwe-multi-layer noma iketela;
•Uma umswakama we-powder uphezulu kakhulu noma uqukethe i-urea, kungenzeka futhi ukukhiqiza amagxolo e-fir njengokubukeka kokuphakelayo. Umswakama owengeziwe kanye nokuqukethwe kwe-urea kufanele kulawulwe.

3. Ukuqhekeka okuqondile kwenzeka ezintweni ze-pellet
Ifomula yokuphakelayo iqukethe ukuthengwa okuthambile nokunwebeka kancane, okuzomunca amanzi futhi kwande lapho kulungiswa isilungisi. Ngemva kokucindezelwa kanye ne-granulated yi-ring die, izohlukana ngenxa yomphumela wamanzi kanye nokunwebeka kwempahla eluhlaza ngokwayo, okuholela ekuqhekekeni okuqondile.

Izindlela zokuthuthukisa yilezi:
• Shintsha ifomula, kodwa ukwenza kanjalo kungase kunciphise izindleko zezinto ezingavuthiwe;
• Sebenzisa isitimu esomile esigcwele;
•Yehlisa umthamo wokukhiqiza noma ukhuphule ubude obusebenzayo bembobo yokufa ukuze ukwandise isikhathi sokugcina sokuphakela emgodini wokufa;
•Ukwengeza okunamathelayo kungasiza futhi ekunciphiseni ukwenzeka kokuqhekeka okuqondile.
 
4. Ukuqhekeka okushisayo kwezinto ze-pellet kusuka endaweni eyodwa yomthombo
Lokhu kubukeka kubonisa ukuthi impahla ye-pellet iqukethe izinto zokusetshenziswa ze-pellet ezinkulu, okunzima ukumunca ngokugcwele umswakama nokushisa ku-vapor wamanzi ngesikhathi sokucisha nokushisa, futhi akuthambeki kalula njengezinye izinto eziluhlaza ezicolekile. Kodwa-ke, ngesikhathi sokupholisa, amazinga ahlukene okuthambisa adala umehluko ekuncipheni, okuholela ekwakhekeni kwemifantu emisebe kanye nokwenyuka kwezinga le-pulverization.
 
Izindlela zokuthuthukisa yilezi:
Lawula futhi uthuthukise ukucoleka kanye nokufana kwezinto zokusetshenziswa, ukuze zonke izinto zokusetshenziswa zidinga ukuthanjiswa ngokugcwele nangokufanayo ngesikhathi sokushisa.

5. Ubuso bezinto ze-pellet azilingani
Isici esingenhla ukuthi i-powder inothile ngezinto zokusetshenziswa kwezinhlayiyana ezinkulu, ezingakwazi ukuthambisa ngokugcwele ngesikhathi senqubo yokushisa. Uma udlula emgodini wokufa we-granulator, awukwazi ukuhlanganiswa kahle nezinye izinto zokusetshenziswa, okwenza izinhlayiya zibonakale zingalingani. Okunye okungenzeka ukuthi izinto eziluhlaza ezicishiwe neziqinile zixutshwa namabhamuza esitimu, akhiqiza amabhamuza omoya ngesikhathi sokucindezela okuphakelayo kube yizinhlayiya. Ngaleso sikhathi lapho izinhlayiya zikhanywa ngaphandle kwendandatho ziyafa, izinguquko zokucindezela zibangela ukuba amabhamuza aphuke futhi kubangele ukungalingani ebusweni bezinhlayiya. Noma yikuphi ukudla okuqukethe i-fiber kungase kuhlangabezane nalesi simo.

Izindlela zokuthuthukisa:
Lawula kahle ukucoleka kokuphakelayo okuyimpuphu, ukuze zonke izinto ezingavuthiwe zithambe ngokugcwele ngesikhathi sokulungiswa; Ukuze uthole izinto zokusetshenziswa ezinenani elikhulu le-fiber, njengoba zijwayele ukuqhuma ama-bubbles, ungangezi umusi omningi kule fomula.

6. Intshebe njenge-pellet material
Uma umusi omningi wengezwa, isitimu eseqile sizogcinwa kumafayibha noma impushana. Lapho izinhlayiya zikhishwa eringini ziyafa, ukuguquka okusheshayo kwengcindezi kuzobangela ukuthi izinhlayiya ziqhume futhi ziphume ebusweni beprotheni noma izinhlayiya zezinto zokusetshenziswa, zenze amadevu ahlabayo. Ikakhulukazi ekukhiqizeni isitashi esiphezulu kanye ne-fiber content feed, lapho kusetshenziswa umusi omningi, isimo sibi kakhulu.

Indlela yokuthuthukisa ilele ekuthutheni okuhle.
•Okuphakelayo okunesitashi esiphezulu kanye nokuqukethwe kwefayibha kufanele kusebenzise isitimu esinengcindezi ephansi (0.1-0.2Mpa) ukuze kukhululwe ngokugcwele amanzi nokushisa kusitimu ukuze kumunce ukudla;
• Uma umfutho wesitimu uphezulu kakhulu noma ipayipi elingezansi komfula elingemuva kwevalvu yokunciphisa umfutho lilifishane kakhulu kusilawuli, okufanele ngokuvamile sibe ngaphezu kwama-4.5m, isitimu ngeke siwudedele kahle umswakama nokushisa kwawo. Ngakho-ke, esinye isitimu sigcinwa kokuphakelwayo kokusetshenziswa kokusetshenziswa ngemuva kokumiswa, okungabangela intshebe njengemiphumela yezinhlayiyana okukhulunywe ngazo ngenhla ngesikhathi sokuhlanganisa. Ngamafuphi, ukunakwa okukhethekile kufanele kukhokhwe ekulawuleni ingcindezi ye-steam futhi indawo yokufaka i-valve yokunciphisa ingcindezi kufanele ilungile.

7. Izinhlayiya ngazinye noma izinhlayiya ezinemibala engahambisani phakathi kwabantu, ngokuvamile eyaziwa ngokuthi "izinto zezimbali"
Kuvamile ekukhiqizweni kokuphakelayo kwamanzi, okubonakala kakhulu ngombala wezinhlayiya ezingazodwana ezikhishwa kuyindandatho zibe mnyama noma zibe khaphukhaphu kunezinye izinhlayiya ezivamile, noma umbala ongaphezulu wezinhlayiya ezingazodwana ungahambisani, ngaleyo ndlela uthinte ikhwalithi yokubukeka kwayo yonke into. iqoqo lokuphakelayo.
• Izinto ezisetshenziswayo zokudla kwasemanzini ziyinkimbinkimbi ekubunjweni, zinezinhlobo eziningi zezinto ezingavuthiwe, futhi ezinye izingxenye zengezwa ngamanani amancane uma kuqhathaniswa, okuholela emiphumeleni engagculisi yokuxuba;
• Umswakama ongaguquki wezinto ezingavuthiwe ezisetshenziselwa i-granulation noma ukuxuba okungalingani lapho wengeza amanzi kumxube;
• Izinto ezigaywe kabusha ezine-granulation ephindaphindiwe;
•Ukuqedwa okungaphezulu okungahambisani kodonga lwangaphakathi lwembobo yokufa eyindandatho;
• Ukuguga ngokweqile kweringi noma i-pressure roller, ukukhishwa okungahambisani phakathi kwezimbobo ezincane.