I-Ghana Broiler Feed Mill Ithole I-97.5% PDI Nge-Hongyang Ring Die – Ucwaningo Lwesibonelo Ekukhiqizeni Okuzinzile Nokusebenza Kahle Kwezindleko

Isifinyezo esiphezulu

Emkhakheni wezinkukhu oshintsha ngokushesha eGhana – lapho isidingo sokudla kuzwelonke sidlula ama-metric tonnes angu-460,000 ngonyaka kodwa izitsha zokudla zasekhaya zisebenza ngo-12% kuphela womthamo ofakiwe – ukuthembeka kwemishini kuyisici esibalulekile. Lolu cwaningo luhlola umshini wokudla wenkukhu osezingeni eliphakathi eKumasi, eGhana, owathatha indawo ye-ring dies yawo yaseYurophu ngama-ring dies aklanywe ngokwezifiso avela eLiyang Hongyang Feed Machinery Co., Ltd. Umphumela: i-pellet durability index (PDI) izinzile ku-97.5%, i-throughput igcinwe izinzile ku-8.5 tonnes ngehora ngesikhathi sokukhiqiza isikhathi eside, kanye nezindleko ze-die ngethani lokudla okukhiqizwayo zehle cishe ngo-18%. Leli cala libonisa ukuthi ubunjiniyela be-ring die obunembile, obuhlanganiswe nokusekelwa kobuchwepheshe okuphendulayo, bungavula kanjani ikhwalithi yokudla ehambisanayo ezindaweni zokusebenza ezishisayo ezinzima.

1. Indawo Yokudla Kwezinkukhu eGhana: Isidingo Sidlula Amandla Endawo

Imboni yezinkukhu yaseGhana iveza impikiswano emangalisayo: isidingo somkhiqizo wezinkukhu waminyaka yonke sidlula ama-metric tonnes angu-460,000 (i-USDA), kodwa izimayini zokudla zasekhaya zikhiqiza ngo-12% kuphela womthamo we-nameplate, ngokusho kwe-Ghana National Association of Poultry Farmers (GNAPF). Ukukhiqizwa kwezinkukhu zenkukhu kuhlanganisa u-15% kuphela wokusetshenziswa kwasekhaya, kanti okusele kugcwaliswa ukungenisa okuqandisiwe - ikakhulukazi okuvela eBrazil, e-EU, nase-United States.

Ukudla okuphakelayo kumele kufike ku-70% wezindleko zokukhiqiza izinkukhu eGhana, okwenza ikhwalithi yama-pellet kanye nokusebenza kahle kokukhiqiza kube yithuluzi elibaluleke kakhulu lenzuzo. Kubasebenzi bemishini yokuphakela ukudla, iphuzu ngalinye elilahlekile ekuqineni kwama-pellet lihunyushwa ngqo ekuchithekeni kokudla okuphezulu, ukwehla kwesisindo sezinyoni, kanye nokuwohloka kwemingcele emakethe esivele ibucayi kakhulu.

Kulesi sifundo, umshini wokondla izilwane usebenza ngomugqa wama-pellet enkukhu angamathani ayi-10 ngehora eKumasi, ukhonza amapulazi awo enkukhu ahlanganisiwe kanye nabalimi bezinkontileka kulo lonke elase-Ashanti Region. Lo mzila wakhiwe eduze komshini wokondla izilwane waseYurophu ongenisiwe, futhi umphathi womshini isikhathi eside wayethembele ezinhlotsheni zomkhiqizo womkhiqizi wemishini.

2. Inselele Yekhasimende: Ikhwalithi Ye-Pellet Engaguquguquki kanye Nezinguquko Ezivamile Ze-Die

Maphakathi no-2025, umshini wawubhekene nezinkinga ezintathu eziphindaphindayo ezazinciphisa inzuzo:

Ukwehla kwe-PDI ngesikhathi sokusebenza kwe-die. I-ring die entsha yaseYurophu ivame ukuletha i-PDI engu-95-96% phakathi namahora okuqala angu-300. Ngaphezu kwamahora angu-500, i-PDI yehle yaya ku-91-92%, okukhiqiza izinhlawulo eziningi eziqongelela efrijini nasezindaweni zokudla. Abalimi bezinkukhu babike ukwanda kokulahlwa kokudla kanye nokukhula okungalingani emihlambini - kanye nokuqukethwe kwezinhlawulo ekudleni okulethiwe okungaphezu kuka-6% ngesisindo.

Izinguquko ezivamile zokufa eziphazamisa amashejuli okukhiqiza. Ama-die aseYurophu ayedinga ukushintshwa njalo emahoreni okusebenza angu-700-800 ngokwesilinganiso, okuphoqa isikhathi sokungasebenzi esingahleliwe cishe njalo emavikini amahlanu kuya kwayisithupha. Ukushintsha ngakunye kubize amahora angu-4-5 okulahleka komkhiqizo - cishe amathani angu-34-42 okuphakelwa okuqediwe ngomcimbi ngamunye - kanye nabasebenzi kanye nomthwalo wezokuthutha wokuthola ama-die ashintshwayo avela eYurophu ngezikhathi zokuhola zamasonto amane kuya kwayisithupha.

Izindleko ezikhuphukayo ngethani. Njengoba i-ring die ngayinye ibiza cishe ama-USD 4,200-4,800 alethwa eGhana, i-die cost yodwa imele cishe ama-USD 2.65-2.80 ngethani lokuphakelwa okukhiqizwayo. Kuhlanganiswe nezindleko ezifihliwe zesikhathi sokungasebenzi kanye nezikhalazo zamakhasimende ezihlobene nekhwalithi, abaphathi befektri baqaphela ukuthi i-ring die yayiyisithiyo esibalulekile emgqeni wokukhiqiza ogcinwe kahle.

3. Impendulo Yobuchwepheshe kaHongyang: Ubunjiniyela Bokufa Kwendandatho Eyenziwe Ngokwezifiso

Ithimba lokuthenga lemboni liqale ukuxhumana neLiyang Hongyang Feed Machinery Co., Ltd. ngokusebenzisa ireferensi yokuhweba yesifunda ku-Q3 2025. Esikhundleni sokunikeza ama-dies ahleliwe, ithimba lobuchwepheshe laseHongyang lenze ukuhlolwa okuhlelekile ngaphambi kokwenza noma yisiphi isincomo:

- Ngibukeze indlela yokudla kwenkukhu ye-mill – isisekelo sokudla kommbila nobhontshisi wesoya esinamafutha angu-3.5-4.0% kanye neprotheyini engahluziwe engu-18-20% – Ukusatshalaliswa kosayizi wezinhlayiya ezigayiwe okuhlaziyiwe (ububanzi obuphakathi bejometri okuhlosiwe: 650-700 μm) – Kuhlolwe amapharamitha okulungisa (umfutho womusi, izinga lokushisa, isikhathi sokugcina) – Ngihlole i-roller assembly ekhona ukuthola amaphethini okuguguleka abonisa ukusatshalaliswa komfutho okungalingani

Ngokusekelwe kulolu hlolo, uHongyang uphakamise incazelo yedayi yendandatho eyenziwe ngokwezifiso:

Umehluko oyinhloko kwakuyinqubo kaHongyang yokuqinisa i-vacuum, ekhiqiza ubulukhuni obufanayo kuyo yonke ingxenye ye-ring die cross-section – hhayi nje endaweni yokusebenza yangaphakathi. Kuma-broiler feed formulations anokuqukethwe okulinganiselwe kwamafutha, lokhu kusho ukuguguleka kwemigodi okuhambisanayo kanye nekhwalithi ye-pellet ezinzile kuyo yonke impilo ye-die. Isilinganiso sokucindezela esilungiselelwe esingu-1:9.2 sikhethwe ukuze sihambisane nezici zokubopha ze-formulation ethile, okuhlinzeka isikhathi esanele sokuhlala se-starch gelatinization ngaphandle kokucindezela ngokweqile nokukhiqiza ukushisa okweqile noma ukudonsa amandla.

4. Imiphumela Yokusebenza: Ukuthuthuka Okungalinganiswa

Idayi yokuqala yendandatho yaseHongyang yafakwa ekuqaleni kwekota yesi-4 ka-2025. Ngemva kwezinsuku ezingama-60 zokuqapha okuqhubekayo, umshini wokugaya waqopha idatha yokusebenza elandelayo:

Ukuqina Kwekhwalithi Ye-Pellet

I-PDI ilinganiswe masonto onke kusetshenziswa i-Pfost tumbling can tester (indlela ejwayelekile yaseKansas State University). I-die yaseHongyang igcine i-PDI phakathi kuka-97.2% no-97.8% kuya emahoreni okusebenza angu-1,200, ngaphandle kokwehla okuphawulekayo ngokwezibalo. Okuqukethwe kwenhlawulo ekudleni okuqediwe (okulinganiswe ekukhishweni okupholile) kube yisilinganiso esingu-2.1%, uma kuqhathaniswa no-4.5-6.2% nokushona kwangaphambilini ebangeni lamahora angu-500-800.

Umkhiqizo Okhiqizwayo

Umshini wokugaya ama-pellet ugcine ama-tonne angu-8.5 ngehora – umthamo olinganiselwe womugqa – ngaphandle kokwehla kokuphuma kwawo okubangelwa isimo sokufa. Ukudonsa kwamanje kwenjini kuhlale ngaphakathi kwebanga elinconyiwe ngumkhiqizi phakathi nesikhathi sokuqapha, okuqinisekisa ukuthi isilinganiso sokucindezela esingu-1:9.2 asizange sibeke izindleko zamandla ezibangelwa yizinambuzane.

Impilo Yokufa kanye Nezomnotho Wezindleko

Ngokusekelwe ekulinganisweni kokuguguleka okuthathwe emahoreni angu-1,200, impilo yokusebenza ebikezelwe yedayi yaseHongyang ingamahora angu-1,600-1,800 ngaphansi kwezimo zokusebenza zamanje - cishe ama-2.2x impilo efinyelelwe ngamadayi ase-Europe angaphambilini. Njengoba idayi yaseHongyang inentengo ecishe ibe yi-USD 3,200 elethwe kanye nomkhiqizo obikezelwe wamathani angu-13,600+, izindleko zedayi ngethani zifinyelela cishe ku-USD 0.24 - ukwehla okungu-18-20% kusuka ku-USD 2.65-2.80 ngethani langaphambilini. Uma kubhekwa isikhathi sokungasebenzi esigwenyiwe (kulinganiselwa ukuthi kunemicimbi yokushintsha engu-8 embalwa ngonyaka), imali eyongiwe yonyaka idlule ku-USD 14,000 yedayi eyodwa ye-pellet.

Impendulo Yokuguqulwa Kokuphakelayo Evela Kubalimi

Abalimi bezinkukhu ezikhonzwa yilo mshini babike ukuthuthuka okulinganiselwe kwesilinganiso sokuguqulwa kokudla (i-FCR). Ngenkathi izivivinyo zokudla ezilawulwayo zazingaphezu kobubanzi balokhu kuhlolwa, idatha yepulazi ehlanganisiwe iphakamise ukuthuthuka kwamaphuzu angu-0.03-0.05 ku-FCR (isb., kusukela ku-1.72 kuya ku-1.68), okubangelwa ukuncipha kokulahlwa kokudla kanye nobuqotho obungcono be-pellet ohlelweni lokuphakela. Ngamanani okuphakelwa kwezinkukhu zaseGhana kanye nomthamo ojwayelekile wokukhiqiza, ngisho nokuthuthuka kwe-0.04 FCR kumelela cishe ama-USD 6,000-8,000 ekongeni ngonyaka ngomthamo wezinyoni eziyi-100,000.

5. Umehluko Wesevisi YaseHongyang

Ngale kwemininingwane yobuchwepheshe, umphathi wokusebenza wefekthri uqokomise izici ezimbili zokuzibandakanya kweHongyang ezazihlukanisa nobudlelwano bangaphambilini nabaphakeli:

Usekelo lobuchwepheshe ngaphambi kokufakwa. Onjiniyela baseHongyang benze ukuhlolwa okusizwa yividiyo kwemishini yokugaya ama-pellet, i-roller assembly, kanye nesistimu yokulungisa ngaphambi kokuba idayisi ithunyelwe. Lokhu kuthole inkinga encane yokuqondanisa ama-roller - engatholakalanga ngesikhathi sokulungiswa okuvamile - okwakungabangelwa ukuguguleka kwama-die okungalingani kanye nekhwalithi yama-pellet ebucayi kungakhathaliseki ukuthi ikhwalithi yama-die injani.

Impendulo esheshayo ezimweni zokusebenza zasezindaweni ezishisayo. Umswakama ozungezile waseGhana (ngokuvamile u-75-85%) kanye nokushintshashintsha kwamandla kagesi egridi okuvamile kudala izimo zokusebenza ezihlukile kulezo ezisezindaweni zokudla ezinesimo sezulu esipholile. UHongyang ulungise inqubo yokugqekeza enconyiwe yedayi entsha - echaza isikhathi eside sokulungisa umthwalo ophansi futhi encoma izinqubo ezithile zokuphatha umswakama - ukuze kuhlangatshezwane nalezi zici zemvelo. Umphathi wokukhiqiza wedayi uphawule ukuthi leli zinga lokuzivumelanisa nezimo lalingekho emibhalweni enikezwe ngamadayi angaphambilini aseYurophu.

I-Hongyang igcina isitoko sama-ring dies avame ukucaciswa kumamodeli e-pellet mill aseNtshonalanga Afrika, kanye nokulethwa kwempahla ngendiza e-Accra zingakapheli izinsuku ezingu-7-10 zokusebenza. Ku-Kumasi mill, lokhu kwasusa isikhathi sokuhola samaviki amane kuya kwayisithupha esasiphoqe i-mill ukuthi ithwale i-dies eningi njengesivikelo ekuphazamisekeni kokunikezwa.

6. Isiphetho

Icala laseGhana libonisa isimiso esisebenza kabanzi ezigayweni zokudla ezimakethe zezinkukhu ezisafufusa: i-ring die akuyona ingxenye yempahla. Amapharamitha ayo okuklama - isilinganiso sokucindezela, i-geometry yemigodi, ibanga lezinto ezibonakalayo, kanye nokwelashwa kokushisa - kumele kuhambisane nokwakheka okuthile, izimo zokusebenza, kanye nezinhloso zekhwalithi zomugqa ngamunye wokukhiqiza. I-die yaseYurophu ejwayelekile, esezingeni eliphezulu ingase ingasebenzi kahle ekusetshenzisweni kokudla kwe-broiler yasezindaweni ezishisayo uma isilinganiso sayo sokucindezela kanye nephrofayili yobunzima benzelwe isethi ehlukile yokucabanga.

Indlela kaHongyang – ukuhlolwa kobunjiniyela ngaphambi kokunconywa, ama-dies aqiniswe nge-vacuum anobunzima obufanayo obunqamula izinhlangothi, kanye nokukhethwa kwesilinganiso sokucindezela okuthile – kwenza umshini wokugaya i-Kumasi wakwazi ukufeza ukuzinza kwekhwalithi yama-pellet, isikhathi sokungasebenzi sincishisiwe, izindleko zokugaya eziphansi ngethani, kanye nokuthuthuka okulinganiselwe kokuguqulwa kokudla kwe-broiler. Kwabasebenzi bemishini yokuphakelayo yaseGhana abahamba ngemingcele emincane kanye nezindinganiso zekhwalithi ezifuna kakhulu, lezi zinzuzo zibalulekile.

Njengoba uhulumeni waseGhana kanye nomkhakha ozimele betshala imali ukuvala igebe phakathi kwesidingo senkukhu sezwe esingaphezu kwamathani angu-460,000 kanye nesilinganiso sokusetshenziswa kwemishini yokudla okuphakelayo esingu-12%, ukubambisana kwemishini okuthembekile nokungabizi kakhulu kuzoba yisisekelo sendlela yokukhula komkhakha.

Lolu cwaningo lwecala lusekelwe kudatha yokusebenza eqoqwe phakathi kuka-Okthoba noDisemba 2025. Imininingwane yokwakheka kokudla ihlanganiswe ukuze kuvikelwe ulwazi lomnikazi wekhasimende. Imininingwane ye-Hongyang ring die isekelwe ekunikezweni kwemikhiqizo ejwayelekile etholakalayo kusukela nge-Q4 2025.