I-Greece Sea Bass Feed Mill Ifinyelela Umphumela Ozinzile Ongama-t/h angu-6.5 nge-Hongyang Ring Die Pellet Mill

Isifinyezo esiphezulu

IGrisi ingumkhiqizi omkhulu we-sea bass efuywayo (i-Dicentrarchus labrax) kanye ne-sea bream (i-Sparus aurata) e-European Union. Ngokusho koMbiko Wonyaka we-Hellenic Aquaculture Producers Organisation (HAPO) ka-2025, ukukhiqizwa okuhlangene kwalezi zinhlobo ezimbili kufinyelele kumathani ayi-114,500 ngo-2024, okukhiqiza inani lokuthengisa elingu-€721 million. Cishe u-82% walo mkhiqizo uthunyelwe ezimakethe ezingu-38 ngaphandle kweGrisi, okugcizelela ukubaluleka kwamasu omkhakha ebhalansini lokuhweba ngokudla kuzwelonke.

Kumafektri okuphakelayo aseGrisi ahlinzeka ngale mboni edinga kakhulu, ikhwalithi yama-pellet akuyona nje incazelo yobuchwepheshe - kuyisidingo sezentengiselwano. Abathengi bokuthumela kwamanye amazwe e-Italy, eSpain, eFrance naseMpumalanga Ephakathi bahlola ama-pellet okuphakelayo ngokuqina, izinga lokucwila, ukuqina kwamanzi, kanye nokufana kokudla okunempilo. Iqembu elilodwa eliphansi lingalimaza ubudlelwano obuhlakulelwe eminyakeni edlule.

Lolu cwaningo luhlola ukuthi umkhiqizi we-aquafeed waseGrisi ophakathi nendawo unqobe kanjani ikhwalithi ye-pellet eqhubekayo kanye nezinselele zokukhiqiza ngokusebenzisa uhlelo lwe-Hongyang SZLH series ring die pellet mill. Imiphumela — ama-metric tons angu-6.5 ngehora lomkhiqizo ozinzile, inkomba yokuqina kwe-pellet engaphezu kuka-97%, kanye nokuqina kwamanzi okungaphezu kwemizuzu engu-120 — ikhombisa ukuthi imishini yokudla yaseShayina eyakhelwe ngenhloso ingahlangabezana nezindinganiso eziqondile ze-aquaculture yaseMedithera.

I-Greek Aquafeed Landscape kanye nephrofayili yamakhasimende

Umongo Wemboni

Umkhakha wezolimo zaseGrisi uhlukaniswa ngezici eziningana ezithinta ngqo izidingo zemishini yokudla:

• Ubuchwepheshe bezinhlobo:Izinhlanzi zasemanzini kanye nezinhlanzi zasemanzini zikhiqiza ngaphezu kuka-90% womkhiqizo wezinhlanzi ezifuywayo kuzwelonke. Lezi zinhlobo ezidla inyama zidinga amaprotheni amaningi (amaprotheni angahluziwe angu-42–48%), ama-pellets acwila anamafutha amaningi anobubanzi obuvame ukuba phakathi kuka-2.0 mm no-6.0 mm.
• Izindinganiso zekhwalithi eziqhutshwa ukuthumela kwamanye amazwe:Njengoba kukhiqizwa u-82%, ukudla kwaseGrisi kumele kuhlangabezane nezidingo ezahlukene zomthengi wamazwe ngamazwe. Ukudla okusebenza kahle emanzini aseGrisi kungase kungasebenzi ngaphansi kwezimo ezahlukene zokulima emazweni angenisa impahla.
• Iqiniso lesimo sezulu kanye nelokusebenza:Izimboni zokudla zaseGrisi zisebenza esimweni sezulu saseMedithera esinehlobo elishisayo nelomile. Ukuzinza kwama-pellet ngesikhathi sokugcina nokuthutha ngaphesheya koLwandle i-Aegean kuya emapulazini aseziqhingini akhiwe ngamakheji kuyinkinga ebalulekile yokusebenza.

Ikhasimende

Ikhasimende — elibizwa lapha ngokuthi “iMedFeed SA” ukuze lihloniphe ubumfihlo bezentengiselwano — lingumkhiqizi wokudla komndeni oseCentral Greece, cishe amakhilomitha angu-40 ukusuka echwebeni laseVolos. Yasungulwa ngo-2002, inkampani yaqala njengomhlinzeki omncane wamapulazi ezinhlanzi aseduze futhi kusukela lapho isikhule yaze yakhonza imisebenzi yokulima emakhejini engaphezu kuka-20 kulo lonke uLwandle i-Aegean ne-Ionian.

Ngaphambi kokufakwa kweHongyang, iMedFeed yayisebenza umshini wokugaya ama-pellet owenziwe eYurophu owawusebenze ngokwanele iminyaka engaphezu kweshumi. Kodwa-ke, njengoba inkampani yandisa isisekelo sayo samakhasimende kanye nomthamo wokuthumela kwamanye amazwe, kwavela izinkinga ezintathu ezihlobene:

1. Ukwehla komthamo wokusebenza:Umshini ogugile wahluleka ukugcina amandla okukhiqiza angaphezu kwama-4.0 t/h ekudleni okucwila emanzini olwandle okungu-4.0 mm, okwaphoqa ukushintsha kwesikhathi esengeziwe ngesikhathi sokufunwa okukhulu (ngo-Ephreli kuya kuSepthemba).
2. Ukungahambisani kwekhwalithi ye-Pellet:I-Pellet Durability Index (PDI) yayihluka phakathi kuka-91% no-96% kuzo zonke izinhlobo zezimpahla, kanti ngezinye izikhathi izinhlawulo zazidlula u-8%. Amakhasimende aqala ukulahla uthuli oluningi ezikhwameni zokudla ezilethiwe.
3. Izikhalazo zokuzinza kwamanzi:Ama-pellets okucwila e-sea bass — okumele ahlale phansi ekhejini okungenani imizuzu engama-60 ukuze avumele ukusetshenziswa okugcwele — ngezinye izikhathi ayanyamalala ngaphambi kwesikhathi, okuholela ekuchithekeni kokudla kanye nokunganeliseki kwamakhasimende.

Isinqumo Sokuthengwa Nokukhethwa Kwempahla

Kungani Kusetshenziswa I-Chinese Ring Die Pellet Mill?

Ekuqaleni iMedFeed yayihlele ukuthola umshini wokugaya ama-pellet esikhundleni senkampani eyaziwayo yaseYurophu i-OEM. Isilinganiso sasidlula i-€380,000 ngomshini onamandla afanayo, nesikhathi sokulethwa esingamaviki angu-22. Umphathi wokukhiqiza wenkampani, uMnu. Dimitris A., wayevakashele umshini wokugaya ukudla waseGrisi owawufake umshini wokugaya ama-pellet owenziwe eDenmark - futhi wayekwazi kokubili intengo ephezulu kanye nobunzima bokulungisa.

Ekuqaleni kuka-2024, ithimba lokuthenga le-MedFeed laya engqungqutheleni yaminyaka yonke ye-Aquaculture Europe, lapho lathola khona isethulo ngobuchwepheshe be-ring die pellet mill obuvela eShayina. Bethakaselwe, baqala ukuxhumana nabakhiqizi abathathu baseShayina, okuhlanganisa neLiyang Hongyang Feed Machinery Co., Ltd.

Kungani Hongyang?

Isiphakamiso sobuchwepheshe sikaHongyang saziveza ngezindlela eziningana:

• Ukuhlelwa ngokwezifiso kwesilinganiso sokucindezelwa kwendandatho:Onjiniyela baseHongyang bahlaziye indlela ethile yokudla ye-MedFeed — ehlanganisa u-25% we-fishmeal, u-18% we-soybean meal, u-12% we-wheat gluten, kanye no-8% we-fish oil — futhi batusa isilinganiso sokucindezela esingu-1:10.5 se-sea bream die engu-4.0 mm kanye no-1:11 we-sea bass die engu-6.0 mm. Abahlinzeki baseShayina abancintisanayo banikeze isilinganiso sokucindezela esijwayelekile ngaphandle kokuhlaziywa kwe-formulament ethile.
• Ukuhlanganiswa kwe-conditioner enezingqimba ezimbili:Eqaphela ukuthi i-gelatinization yesitashi ibalulekile ekuzinzeni kwamanzi e-pellet acwilayo, uHongyang waphakamisa ukuhlanganisa umshini wokugaya i-pellet we-SZLH ne-conditioner enezingqimba ezimbili enikeza isikhathi sokugcina imizuzwana engu-120-180 ku-85-90°C. Lokhu kwakuyilungiselelo elinganikezwanga abanye abahlinzeki baseShayina ngentengo efanayo.
• Ukucaca kwensimbi yegobolondo le-roller:I-Hongyang inikeze isitifiketi sezinto eziningiliziwe zamagobolondo e-roller (insimbi ye-alloy engu-20CrMnTi enokwelashwa kwe-carburizing), kufaka phakathi imininingwane yokuqina kobuso (HRC 58–62) kanye nokuphila kwenkonzo okulindelekile ngaphansi kwamapharamitha okusebenza e-MedFeed. Leli zinga lemibhalo lakha ukwethenjwa ngesikhathi sesigaba sokuhlola.

Ngemva kokuhlolwa kwezinyanga ezintathu okwakuhlanganisa izingcingo zokubhekisela kumakhasimende aseHongyang akhona eNingizimu-mpumalanga ye-Asia kanye nokuvakashela ifektri eLiyang, iMedFeed yafaka i-oda lomshini owodwa we-SZLH608 ring die pellet one-conditioner enezingqimba ezimbili ngoJuni 2024. Isamba sokutshalwa kwezimali - kufaka phakathi i-conditioner, uhlelo lokugcoba oluzenzakalelayo, kanye nesethi ye-dies ye-ring eyisipele - cishe kwakuyi-55% yesilinganiso se-OEM saseYurophu, kanye nesikhathi sokulethwa samaviki ayi-10.

Ukufakwa Nokugunyazwa

Uhlelo lwe-SZLH608 lwafika esikhungweni se-MedFeed ngasekupheleni kuka-Agasti 2024. UHongyang wathumela ithimba labantu ababili ababeqasha - unjiniyela wemishini kanye nonjiniyela kagesi oyedwa - abahlala lapho izinsuku eziyi-12.

Izinyathelo ezibalulekile ngesikhathi sokufakwa kwesicelo:

• Ukuqondanisa ngomshini:Injini eyinhloko (160 kW, 6-pole) kanye ne-ring die assembly kwaqondaniswa nokubekezelelana okungu-0.03 mm, okuqinisekiswe yi-laser alignment tooling.
• Ukulinganiswa kwesistimu ye-steam:I-conditioner enezingqimba ezimbili ihlanganiswe ne-boiler ye-steam ekhona ye-MedFeed (umthamo we-1.2 t/h). Unjiniyela kaHongyang ulungise ingcindezi ye-steam yaba yi-0.4 MPa futhi waqinisekisa ukuthi ijakethi ye-conditioner igcina ama-88°C ± 2°C ngaphansi kokusebenza okuqhubekayo.
• Ukuhlolwa komthwalo:Ezinsukwini ezintathu, uhlelo luhlolwe ngezindlela ezintathu — ukudla kokuqala kwe-sea bass okungu-2.0 mm, ukudla okutshalwa yi-sea bream okungu-4.0 mm, kanye nokudla kokuqeda i-sea bass okungu-6.0 mm. Zonke izindlela ezintathu zifinyelele umphumela ohlosiwe emahoreni okuqala angu-48 okuhlolwa.

Imiphumela Yokusebenza

Ukuzinza Kokuphuma Komkhiqizo

I-MedFeed iqophe idatha yokukhiqiza esikhathini sezinyanga eziyisithupha kusukela ngoSepthemba 2024 kuya kuFebhuwari 2025. I-SZLH608 ihlinzeka njalo:

Uhlobo Lokuphakela: I-Sea bass starter (2.0 mm)— Ithagethi: 4.5 t/h | Okwangempela: 4.3 t/h | Amandla: 18.2 kWh/t

Uhlobo Lokudla: Umlimi we-sea bream (4.0 mm)— Ithagethi: 6.0 t/h | Okwangempela: 6.5 t/h | Amandla: 14.8 kWh/t

Uhlobo Lokuphakela: I-Sea bass finisher (6.0 mm)— Ithagethi: 7.0 t/h | Okwangempela: 7.2 t/h | Amandla: 13.1 kWh/t

Isibalo sama-t/h angu-6.5 ku-feed ye-sea bream engu-4.0 mm simele ukuthuthuka okungu-62.5% kune-t/h ye-pellet mill yangaphambilini engu-4.0. Amandla okukhiqiza nyanga zonke akhuphuke kusukela cishe kumathani angu-720 kuya kumathani angu-1,100, okuvumela i-MedFeed ukuthi iqede ngokuphelele ukushintshashintsha kwesikhathi esengeziwe.

Amamethrikhi Ekhwalithi Ye-Pellet

Ukuhlolwa kwelebhu yangaphandle (okwenziwa yilebhu yokuhlaziya ukudla okusekelwe e-Athens) kumasampula amathathu okukhiqiza okungahleliwe ngoNovemba 2024 kuveze imiphumela elandelayo:

Isiqalisi se-Sea Bass esingu-2.0 mm:I-PDI: 97.2% | Izinhlawulo: 1.8% | Ukuqina kwamanzi: imizuzu engu-125 | Ubuningi: 620 g/L

Umlimi we-Sea Bream ongu-4.0 mm:I-PDI: 97.8% | Izinhlawulo: 1.4% | Ukuqina kwamanzi: imizuzu eyi-135 | Ubuningi: 640 g/L

Isiqedi Sokuqedela I-Sea Bass esingu-6.0 mm:I-PDI: 98.1% | Izinhlawulo: 1.1% | Ukuqina kwamanzi: imizuzu engu-148 | Ubuningi: 655 g/L

Amanani okuzinza kwamanzi — adlula imizuzu eyi-120 kuzo zonke izinhlobo zama-pellet — ayebaluleke kakhulu. Ikhasimende elikhulu kunawo wonke le-MedFeed, umqhubi wepulazi le-sea bass cage onama-cage ayi-12 ePagasetic Gulf, libike ukwehla okuphawulekayo kokulahlwa kokudla okubonakalayo ngesikhathi sokuphakelwa. Isilinganiso sokuguqulwa kokudla kwepulazi (i-FCR) sithuthuke sisuka ku-1.52 saya ku-1.47 esikhathini sokubuka sezinyanga ezine, umphathi wepulazi athi ngokwengxenye kungenxa yokuncipha kokuqhekeka kwama-pellet.

Umthelela Wokusebenza Nomnotho

Ngaphandle kwezilinganiso zobuchwepheshe, kwavela izinzuzo eziningana zokusebenza:

• Impilo yesevisi yokufa:Isethi yokuqala ye-ring die (isilinganiso sokucindezela esingu-10.5, 4.0 mm) icubungule cishe amathani angu-3,800 ngaphambi kokubonisa ukuguguleka okulinganiselwe — okuhambisana nesikhathi sokuphila esibikezelwe sikaHongyang samathani angu-3,500–4,500 samathani okwenziwa kwe-aquafeed.
• Ukusebenza kahle kwamandla:Ukusetshenziswa kwamandla okumaphakathi okungu-14.8 kWh/t ekwakhiweni okungu-4.0 mm kwakuphansi ngo-9% kune-16.3 kWh/t yomshini wangaphambilini, okuhumusha ukonga ugesi kwaminyaka yonke okungaba ngu-€4,200 ngamanani kagesi ezimboni aseGrisi.
• Ukufinyeleleka kokulungisa:Ithimba lokulungisa le-MedFeed libike ukuthi ukushintshwa kwegobolondo le-roller - umsebenzi odingekayo njalo emahoreni okusebenza angu-800-1,000 - kungaqedwa ngaphansi kwemizuzu engama-90 ngochwepheshe ababili, uma kuqhathaniswa namahora angu-3+ emshinini odlule.

Impendulo Yamakhasimende

Ocingweni lokulandelela lukaDisemba 2024, uMnu. Dimitris A. unikeze impendulo eqondile:

Besiqaphile ngokuthola umshini wokugaya ama-pellet eShayina. Imboni yethu eGrisi ibilokhu ithembele emishinini yaseYurophu naseScandinavia. Kodwa umshini waseHongyang udlule lokho ebesikulindele. Ukuthuthukiswa kokuzinza kwamanzi kukodwa kuqinise isikhundla sethu kubathengi bamazwe angaphandle. Lapho ikhasimende lethu lase-Italy livakashela isitshalo sethu ngoNovemba, laphawula ngokuqondile ngokuqina kwama-pellet kanye nokufana kwawo. Lolu hlobo lokuqinisekisa lubalulekile.

Umphathi wokuthumela kwamanye amazwe we-MedFeed wengeze ngokuthi ikhwalithi ye-pellet eqhubekayo yenze lula imibhalo yabo yokuqinisekisa ikhwalithi yokuhlolwa kwemingcele ye-EU - inzuzo yokusebenza engeyona into encane.

Isiphetho

Okuhlangenwe nakho kwe-MedFeed kubonisa iphethini ebonwe kuzo zonke izikhungo eziningi ze-aquafeed zaseHongyang: ukuthi ubuchwepheshe be-Chinese ring die pellet mill obuklanywe kahle, uma buchazwe kahle futhi buqaliswa, bungaletha izilinganiso zokusebenza ezihlangabezana noma ezidlula lezo zezinye izindlela zaseYurophu ezibizayo.

Emkhakheni wezolimo zasemanzini waseGrisi — obhekene nokuncintisana okwandayo okuvela kubakhiqizi baseTurkey nabaseGibhithe — ukufinyelela emishinini yokucubungula ukudla engabizi kakhulu nethembekile kuyindlela yokuncintisana enengqondo. I-SZLH series ring die pellet mill, enobunjiniyela bayo be-compression ratio kanye nesistimu yokulungisa ehlanganisiwe, inikeza indlela esebenzayo yokuthuthukisa ikhwalithi ye-pellet ngenkathi ilawula izindleko ezinkulu.

Indlela kaHongyang — ehlanganisa ukucaca kwensimbi, ukwesekwa kokugunyazwa endaweni, kanye nokubonisana okuqhubekayo kwezobuchwepheshe — ibonisa ifilosofi yomhlinzeki ebeka phambili ukubambisana kokusebenza kwesikhathi eside kunokuthengiswa kwemishini yokuthengiselana. Embonini lapho ikhwalithi yama-pellet ihumusha ngokuqondile ekukhuleni kwezinhlanzi, ukuguqulwa kokudla, kanye nenzuzo ekugcineni, leyo filosofi inenani elibonakalayo.

Imithombo yedatha: Umbiko Wonyaka Wenhlangano Yabakhiqizi Bezinhlanzi ZaseHellenic (HAPO) ka-2025; Amarekhodi okukhiqiza eMedFeed SA (Septhemba 2024 - uFebhuwari 2025); imibiko yelabhorethri yokuhlaziywa kokudla komuntu wesithathu (e-Athens, ngoNovemba 2024). Igama lekhasimende alidalulwanga uma kucelwa yinkampani.