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Indlela I-Serbian Layer Feed Mill Efinyelele Ngayo Ukuqina Kwama-Pellet angu-96.8% Nge-Hongyang's Double Shaft Paddle Mixer

Isifinyezo esiphezulu

Umkhiqizi wokudla kwezinkukhu esifundazweni saseVojvodina eSerbia uthathe indawo yokuxuba iribhoni endala nge-Hongyang's SHSJ2000 double shaft paddle mixer ku-Q2 2025. Phakathi kwemijikelezo emithathu yokukhiqiza, ukufana kokuxuba kuthuthuke kusuka ku-CV 12–18% kuya ku-CV ≤ 4.2%, ukuqina kwe-pellet engezansi kukhuphuke kwaya ku-96.8% PDI, futhi umkhiqizo wonyaka ucishe waphindeka kabili wafika kumathani ayi-15,000 - konke lokhu ngenkathi ingozi yokungcoliswa okuphambene isusiwe.

Ingemuva

Umkhakha wezinkukhu waseSerbia ubulokhu ukhula njalo. Ngokusho kweHhovisi Lezibalo laseRiphabhulikhi yaseSerbia (SORS), ukukhiqizwa kwenyama yezinkukhu sekukonke kufinyelele kumathani ayi-141,000 ngo-2024, okumele ukwanda okungu-10.2% unyaka nonyaka. Ukukhula kwemfuyo esigabeni sezinkukhu kukhule ngo-8.8% esikhathini esifanayo, kuyilapho ukukhiqizwa kwamaqanda kuqophe ukwenyuka okungu-3.4%. Imakethe yokudla kwezinkukhu yaseSerbia ifane nalokhu kwanda, lapho ukungeniswa kokudla kukhule ngo-25.48% kusukela ngo-2023 kuya ku-2024 (6Wresearch, 2026), okubonisa isidingo esikhulu sasekhaya esifunwa yizimboni zasendaweni.

Ikhasimende — umsebenzi ophakathi nendawo ohlanganisa ungqimba oluhlanganisiwe onendlunkulu eVojvodina, indawo yezolimo yaseSerbia — liphethe ipulazi lezinyoni ezingu-120,000 kanye nomshini wokuphakela ukudla okhiqiza cishe amathani angu-8,200 okudla minyaka yonke. Ingxube yabo yomkhiqizo ihlanganisa ukuxuba ungqimba, ukuqhekeka, kanye nokudla okufakwe ungqimba okungu-3–4 mm kwezigaba ezintathu ezihlukene zokubeka (umlimi, ukubekwa kusengaphambili, ukubekwa okuphezulu). Lo mshini uthola ummbila kanye nobhontshisi okutshalwe endaweni emathafeni avundile aseVojvodina, okunezelwa ukudla kobhontshisi okungenisiwe, i-limestone, kanye nama-premixes amavithamini.

Sekuyiminyaka engaphezu kweshumi, umshini wokugaya uthembele kumshini wokuxuba iribhoni owodwa njengeyunithi yawo yokuxuba eyinhloko. Nakuba umshini wokuxuba iribhoni wawusebenze ngokwanele eminyakeni yokuqala yepulazi, inhlanganisela yemigomo yokukhiqiza ekhuphukayo, izidingo eziqinile zokufana kwezakhi zofuzo zesimanje, kanye nokwanda kobunzima bezithako ezincane kwakusunduze imishini ngale kwefasitela layo lokusebenza eliphumelelayo.

Inselele

Njengoba ukusebenza kwezingqimba kwanda kusuka ezinyonini ezingu-80,000 kuya ku-120,000 phakathi kuka-2022 no-2024, kwavela izinkinga ezintathu ezihlobene:

1. Ukusatshalaliswa kwezakhamzimba okungaguquki ekwakhiweni kwezingqimba. I-calcium, i-phosphorus, kanye ne-trace mineral premixes - ebalulekile ekhwalithini yegobolondo, ubuqotho bamathambo, kanye nokukhiqizwa kwamaqanda okuqhubekayo - kwakungasabalali ngokulinganayo. Ukuhlolwa kwelebhu okwenziwa ngezikhathi ezithile okuvela eSerbian Institute for Animal Husbandry kubonise ukuthi okuqukethwe kwe-calcium kuyahlukahluka ngo-±18% kuwo wonke amasampula avela eqenjini elifanayo. Lokhu kuhunyushwe ngqo emiphumeleni yasensimini: amazinga okuphuka kwegobolondo akhuphukele ku-6.2%, ngaphezu kakhulu kwesilinganiso semboni esingu-3-4% sezingqimba zezentengiselwano.

2. Imijikelezo yokuxuba enwetshiwe inciphisa umthamo wokusebenza. I-ribbon mixer yayidinga imizuzwana engu-180-240 ngebhetshi ngayinye ukuze ifinyelele ukufana okulinganiselwe, futhi ngisho nangaleso sikhathi amanani e-CV ayephakathi kuka-12% no-18%. Ngesikhathi sokukhiqiza okuphezulu, umshini wawusebenza amahora angu-14-16 ngosuku, ushiya i-buffer yokulungisa noma isikhathi sokungasebenzi esingalindelekile.

3. Ukungcola kokudlula phakathi kwemithi yokwelapha. Ngesilinganiso esisele esingu-2.5–4.0%, iminonjana yemithi yeqembu langaphambilini noma i-coccidiostat izophuma iye engxubeni elandelayo. Lokhu kwakuyinkinga ikakhulukazi lapho kushintshaniswa phakathi kwemithi yokukhulisa kanye nemithi yokwelapha ngaphambi kokuthatha imithi, okudala ukuvezwa kokulawula kanye nokuphepha kokudla.

Umphathi womshini wokugaya wafingqa isimo ngokungagwegwesi: Sasixuba isikhathi eside, sithola imiphumela engaguquki, futhi sisahluleka ukukhiqiza kahle. Umshini wokuxuba wawusube yinkinga enkulu kulo lonke umsebenzi.

Isixazululo Hongyang

Ngemva kokuhlolwa kwendawo okwenziwe yithimba lobuchwepheshe laseHongyang ekuqaleni kuka-2025, isincomo sasicacile: shintsha i-ribbon mixer nge-SHSJ2000 double shaft paddle mixer, enobukhulu obungama-2,000 kg batch umthamo futhi ehlanganiswe nokwakheka kwe-mill okukhona ngokuguqulwa okuncane kwesakhiwo.

Izici ezintathu zokuklama zibonakalise zibalulekile kulolu hlelo lokusebenza:

I-geometry yama-paddle ajikelezayo ngamawele amabili. Ngokungafani nemiklamo yeribhoni yomgodi owodwa encike ekuxubeni okuguquguqukayo kuphela, ama-twin shaft amabili ahlanganayo e-SHSJ2000 akhiqiza ukuxuba okuguquguqukayo kanye nokusika ngasikhathi sinye. Umugqa ngamunye we-paddle ulungiseka ngokuzimela ukuze uthole i-pitch angle, okuvumela isazi sokudla kwemishini yokugaya ukuthi silungise ukuqina kokuxubana kwezinhlobo ezithile - okuthambile kakhulu kuma-crumble pre-mixes, okunamandla kakhulu kuma-mineral-heavy peak-lay rations. Lokhu kuguquguquka kukodwa kuxazulule inkinga yokusabalala kwe-calcium.

Ukukhishwa okugcwele phansi okunezinsalela ezingu-≤ 0.1%. Imiklamo yendabuko yokukhipha eceleni noma engezansi eyingxenye ibamba u-2-5% wezinto ezindaweni ezifile. Umnyango wokukhipha umoya we-SHSJ2000 ogcwele ubude uvula phansi komgodi wokuxuba, uthulula igumbi ngaphansi kwemizuzwana engu-8. Ukungcola okuphambene phakathi kwamaqoqo anemithi kanye nalawo angenamithi kwasuswa - imfuneko ebalulekile yokuthobela imithetho ngaphansi kwemithethonqubo yokuphepha kokudla kweSerbia ehambisana ne-EU.

I-Helical gear drive ene-direct shaft coupling. Ngokususa i-chain noma i-belt intermediaries, uhlelo oluqhutshwa yi-gear lunikeza i-torque engaguquki kuzo zombili i-shafts kungakhathaliseki ukuthi umthwalo ungakanani. Ngesikhathi sokuhlola, i-SHSJ2000 igcine ukudonsa kwamanje okuzinzile (±2%) ngisho noma kugcwele ama-2,000 kg anezithako ezinomswakama ophezulu (kufika ku-14% womswakama), lapho i-belt drive yomxube weribhoni wangaphambilini yayizoshelela, okubangela ukushintshashintsha kwe-rpm kanye nokuxubana okungaguquki.

Ukufakwa kwaqedwa ngesikhathi sokuvalwa kwezinsuku ezine ngoMashi 2025. Unjiniyela oqaphayo waseHongyang waqhuba izinsuku ezintathu zokuqeqeshwa kwabasebenzi bomshini, ehlanganisa uhlelo lwe-batch parameter, ukulungiswa kwe-paddle angle, kanye nezinqubo zokulungisa zansuku zonke.

Imiphumela

Ukuxuba ukufana kuhunyushwe ngqo kwikhwalithi ye-pellet. Ukufana okuthuthukisiwe kwe-mash engena kwi-conditioner kwakusho ukuthi umusi kanye nomswakama kwakumuncwa ngokulinganayo kuzo zonke izinhlayiya. Lokhu kunciphisa ukuvela kwamabala omile avame ukubangela ukuqhekeka kwe-pellet. Ngenkathi umshini wokugaya i-pellet (i-Hongyang HYPM508 ring die pellet mill ekhona, efakwe ngo-2023) ungashintshi, i-PDI yehle isuka ku-87-90% yaya ku-96.8% ehambisanayo, njengoba kuqinisekiswe ngumhloli wokuqina we-Holmen elabhorethri yekhwalithi yomshini.

Ukusebenza kwezingqimba kuthuthuke kakhulu. Ezinyangeni eziyisithupha ngemuva kokuthuthukiswa komshini wokuxuba, idatha yokukhiqiza yepulazi ibonise amazinga okuphuka kwegobolondo ehla kusuka ku-6.2% kuya ku-3.1%. Isazi sezondlo sepulazi sithi lokhu kungenxa yokususwa kwe-calcium stratification ngaphakathi kokudla - umphumela oqondile we-CV yomshini wokuxuba ≤ 4.2% ukusebenza. Isilinganiso sokuguqulwa kokudla (i-FCR) sithuthuke kusuka ku-2.18 kuya ku-2.09 esikhathini esifanayo, yize lokhu kubonise nokuthuthuka okufanayo ekungeneni komoya endlini.

Umthamo wokukhiqiza uvuliwe. Njengoba izikhathi zomjikelezo we-batch zincishisiwe zaba yimizuzwana engama-45-60 kanye nesikhathi sokusebenza nsuku zonke sincishisiwe kusukela emahoreni ayi-14-16 saya emahoreni ayi-8-10, umshini wawunamandla okugaya intela yamapulazi amabili angomakhelwane, wengeza cishe amathani ayi-3,500 omthamo wonyaka kanye nomthombo omusha wemali engenayo.

Impendulo Yamakhasimende

Umshini wokuxuba i-double shaft waseHongyang ushintshe indlela esicabanga ngayo ngekhwalithi yokudla, kusho umphathi wokukhiqiza wefekthri ngesikhathi sokuvakasha okulandelayo ngoNovemba 2025. Ngaphambilini, samukela amanani e-CV angu-12-15% njengokujwayelekile. Manje sibona u-4.2% njengomkhawulo ophezulu. Izinkukhu ziveza umehluko — ikhwalithi yegobolondo ingcono ngokusobala, futhi sichitha imali encane ezithasiselweni ze-calcium ngoba ukudla ngokwako kuyahambisana. Ukufakwa kuhambe kahle, ukuqeqeshwa bekuphelele, futhi ngemva kwezinyanga eziyisithupha, asikaze sibe nesikhathi sokuphumula esingahleliwe kumshini wokuxuba. Lokho kuthembeka kubaluleke kakhulu kithi njengezinombolo zokusebenza.

Isiphetho

Icala le-Vojvodina libonisa isimiso esisebenza kuyo yonke imisebenzi yokugaya ukudla: umxube awusona nje isitsha sokuxuba - ungumlindi wesango wekhwalithi yomugqa wonke wokufaka ama-pelletizing. Ukuxuba okungaguquguquki kwehlisa ukuqina kwama-pellet, ukulethwa kwezakhamzimba, futhi ekugcineni ukusebenza kwezilwane.

I-mixer ye-paddle double shaft ye-Hongyang's SHSJ ibhekana nalokhu empandeni, nge-geometry ye-paddle ye-twin-shaft efinyelela i-CV ≤ 5% kuwo wonke amasayizi we-batch kusuka ku-500 kuya ku-5,000 kg. Ukukhishwa okugcwele okuphansi kuqeda ukungcoliswa okuwela phansi, futhi i-helical gear drive iqinisekisa ukuzinza kwe-torque ngaphansi kwemithwalo eguquguqukayo - izici ezihumusha ngqo ku-ROI elinganisekayo yokusebenza kwezendlalelo, njengoba ukwanda kokuphuma kwe-Vojvodina mill okungu-78% kanye nokwehla kwama-50% ekuqhekekeni kwegobolondo kubonisa.

Kumafektri okuphakelayo eCentral naseMpumalanga Yurophu abhekana nezidingo zomkhiqizo ezikhulayo kanye nokuqinisa amazinga okuphepha kokudla e-EU, inhlanganisela yokuxuba ngokunemba, ukulinganiswa komkhiqizo, kanye nomklamo ophansi osele kwenza uchungechunge lwe-SHSJ lube utshalomali olusebenzayo nolunenzuzo ephezulu.


Isikhathi sokuthunyelwe: Juni-19-2026
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