Isifinyezo esiphezulu
Umkhakha wezinkukhu waseTanzania ubhekene nokukhula okusheshayo, kanti ukukhiqizwa kwezinkukhu ze-broiler kwezentengiselwano kukhula ngaphezu kuka-13% ngonyaka. Kulesi simo sokuncintisana, ukudla okuphakelayo kumele u-60-70% wezindleko zokukhiqiza eziphelele, okwenza ukusebenza kahle kwemishini yokuphakelayo kube yinto ebalulekile ekwenzeni inzuzo. Lolu cwaningo luhlola ukuthi i-integrator ye-broiler ephakathi nendawo esifundeni saseDar es Salaam inciphise kanjani ngempumelelo izindleko zokuthenga izinkukhu ze-ring die cishe ngo-15% ngenkathi igcina—futhi kwezinye izindlela zokulinganisa ithuthukisa—ikhwalithi ye-pellet, ngokushintsha kusuka kumhlinzeki we-ring die waseYurophu uye eHongyang (Liyang Hongyang Feed Machinery Co., Ltd.).
Esikhathini sokuhlolwa kwezinyanga eziyisithupha, ikhasimende elihlolwe i-Hongyang ring dies kuma-pellet mill amabili e-CPM 7726-series pellet asebenzisa ama-broiler finisher feed formulations. Imiphumela ibonise i-consistent pellet durability index (PDI) engaphezu kuka-93%, i-stable hourly throughput, kanye ne-die-related downtime ephansi kakhulu uma kuqhathaniswa ne-European-sourced ring dies yabo yangaphambili.
Umongo Wemboni Yezinkukhu eTanzania
Ngokusho kwenkulumo yesabelomali sika-2024/2025 yoMnyango Wezilwane Nezokudoba waseTanzania, izwe likhiqize futhi lasabalalisa amachwane ayizigidi ezingu-95.58 ngonyaka wezimali ka-2023/2024, okuwukwenyuka okungu-13.9% kunonyaka odlule. Kulawa, ayizigidi ezingu-73.48 ayengamachwane enyama, okubonisa ukubuswa kokukhiqizwa kwenyama kulo mkhakha. Njengoba kunezinkukhu ezingaba yizigidi ezingu-72 ezweni lonke kanye nesidingo sokudla esilinganiselwa ku-2.5 million samathani okuphakelayo ngonyaka, ingcindezi kubakhiqizi bokuphakelayo ukuthi banikeze ikhwalithi ehambisanayo ngamanani ancintisanayo ayikaze ibe nkulu kangaka.
Ukusungulwa kwe-Aviagen East Africa Limited eKilimanjaro—ekhiqiza imfuyo yogogo nomkhulu emakethe yesifunda—kuye kwaphakamisa kakhulu amathemba ekhwalithi kulo lonke uchungechunge lwenani. Izimboni zokudla ezikhonza imisebenzi yokukhiqiza izinkukhu kumele zihlangabezane nezindinganiso eziqinile zokuqina kwama-pellet, isilinganiso sokuguqulwa kokudla (i-FCR), kanye nokungaguquguquki kokukhiqiza.
Isizinda Samakhasimende Nenselele
Ikhasimende liyinkampani ehlanganisa izinkukhu ezizimele eqhuba umshini wokudla, indawo yokuhlatshwa, kanye nenethiwekhi yokukhulisa izinkontileka eduze kwaseDar es Salaam. Lo mshini wokugaya ucubungula cishe amathani ayi-8,000–10,000 metric feed of broiler ngenyanga, kanye nemishini emibili yokugaya ama-pellet ye-CPM 7726-series esebenza amahora angu-16-18 ngosuku ngesimiso sezinsuku eziyisithupha.
Ngaphambi kokuxhumana neHongyang, ikhasimende lalisebenzisa kuphela ama-ring dies avela kumkhiqizi odumile waseYurophu. Nakuba ama-European dies aletha ikhwalithi eyamukelekayo yama-pellet, ikhasimende labhekana nezinselele ezintathu eziqhubekayo:
1. Izindleko Zokuthenga: Izindleko zokuthengisa zaseYurophu zazinentengo ephezulu, ngenxa yezindleko eziphezulu zabasebenzi nezamandla ezweni lokukhiqiza.
2. Isikhathi Sokulethwa: Izikhathi ezijwayelekile zokulethwa zamasonto angu-8-12 zidale ubunzima bokuphathwa kwempahla kanye nezithiyo zokukhiqiza ngezikhathi ezithile.
3. Ukusekelwa Okulinganiselwe Ngemva Kokuthengisa: Ibanga lendawo linciphise ikhono lomhlinzeki lokuhlinzeka ngezeluleko zobuchwepheshe ngesikhathi esifanele mayelana nokukhetha amadayi kanye nokuxazulula izinkinga.
Ifuna ukuthuthukisa izindleko zokukhiqiza ngaphandle kokubeka engcupheni ikhwalithi, ithimba lokuthenga lamakhasimende laqala ukuhlola abahlinzeki be-ring die abahlukile ekuqaleni kuka-2025. I-Hongyang yafakwa ohlwini olukhethiwe ngokusekelwe emlandweni wayo wokuhlinzeka nge-ring die ehambisana ne-CPM, i-Andritz, kanye ne-Van Aarsen pellet mills ezimakethe kulo lonke elaseNingizimu-mpumalanga ye-Asia, eMpumalanga Ephakathi nase-Afrika.
Hongyang Ring Die Isixazululo
Ithimba lobuchwepheshe laseHongyang lenze ukubuyekezwa okuningiliziwe kwemingcele yokukhiqiza yekhasimende ngaphambi kokuncoma imininingwane yedayi yendandatho eyenzelwe wena:
Imodeli ye-Pellet Mill: CPM 7726-12
Ububanzi Bangaphakathi Be-Ring Die: 762 mm
Ububanzi obusebenzayo: 190 mm
Ububanzi bembobo: 3.0 mm
Ubukhulu obusebenzayo: 60 mm
Isilinganiso Sokucindezela: 1:10
Izinto: Insimbi ye-alloy esezingeni eliphezulu (ekhishwe igesi nge-vacuum)
Ukwelashwa Kokushisa: Isithando Sokushanela + Ukucima Okuqhubekayo
Idayi elinconyiwe lalinezici eziningana zobuchwepheshe ezibalulekile ezazilihlukanisa kwezinye izindlela ezijwayelekile:
Ukukhethwa Kwezinto: Ama-billet ensimbi e-alloy akhishwe nge-vacuum-degassed atholakala eHongyang, anciphisa ukufakwa kanye nokuqinisekisa izakhiwo zezinto ezifanayo kuyo yonke indawo engenamuntu. Lokhu kuvumelana kwensimbi kubalulekile ekugcineni i-geometry yemigodi ngaphansi kwezimo zokucindezela okuphezulu okuqhubekayo.
Ukubhoboza Ngokunembile: Kwabhobozwa imigodi yokufakelwa kusetshenziswa imishini yokubhoboza izibhamu yaseJalimane engeniswe kwamanye amazwe emishinini ye-CNC enezipingi eziningi, kwafezwa izindawo ezibushelelezi kanye nokubekezelelana kobubanzi obuqinile. Inqubo yokubhoboza nge-single-pass yaqinisekisa ukuqeda imigodi njalo kusukela ekungeneni kuya ekuphumeni, kunciphisa ingozi yokuvaleka kwemigodi ngesikhathi sokuqala kokufakwa.
Ukwelashwa Kokushisa Kwe-Vacuum: I-die yaphathwa ngokushisa esithandweni se-vacuum kwalandela ukucima okuqhubekayo, okwaholela ekusabalaleni kobulukhuni obufanayo emzimbeni we-die kanye nokushiswa okuncane kobuso. Le nqubo yaba negalelo ekwandiseni isikhathi senkonzo ye-die futhi yanciphisa ukuguguleka kwangaphambi kwesikhathi kwezicelo zokudla kwe-broiler ezinamathani amaningi.
Ukuqala Okungaxutshwanga: Inzuzo ephawulekayo yedayi ye-Hongyang kwakuwukukwazi ukuqala ukukhiqiza ama-pellet angathengiswa ngokushesha lapho efakwa, ngaphandle kwesikhathi esijwayelekile semizuzu engama-20-30 sokufaka esidingwa yidayi eziningi ezincintisana nazo. Lokhu kwahumushela ngqo ekunciphiseni imfucuza yokudla kanye nokubuyela ngokushesha ekukhiqizweni okugcwele.
Imiphumela Yokukhiqiza
Ikhasimende lifake i-Hongyang ring die yokuqala maphakathi no-2025 ku-Pellet Mill #1, eyayinikezelwe ekudleni kwe-broiler finisher (isisekelo sokudla kommbila nobhontshisi, amaprotheni aluhlaza angu-18%). Izinkomba zokusebenza ezibalulekile zilandelwe esikhathini sokuhlola sezinsuku ezingu-90:
I-Metric: I-Pellet Durability Index (PDI) – Umhlinzeki Wangaphambilini: 92.5% – Hongyang: 93.8% – Ushintsho: +1.3%
Isilinganiso: Izinga Lokugeleza (t/h) – Umhlinzeki Wangaphambilini: 10.2 – Hongyang: 10.5 – Ushintsho: +2.9%
Isilinganiso: Izinga Lokubuyiselwa Kwezinhlawulo – Umhlinzeki Wangaphambilini: 8.2% – Hongyang: 6.5% – Ushintsho: -20.7%
I-Metric: Isikhathi Sokushintsha Isikhathi – Umhlinzeki Wangaphambilini: Amahora angu-2.5 – I-Hongyang: Amahora angu-2.5 – Ushintsho: Okulingana
I-Metric: Impilo Yesevisi Yokufa (kulinganiselwa) – Umhlinzeki Wangaphambilini: Amahora angu-2,200-2,400 – I-Hongyang: Amahora angu-2,300-2,500 – Ushintsho: Lungaqhathaniswa
Isilinganiso: Izindleko Zokuthenga – Umhlinzeki Wangaphambilini: Isisekelo – Hongyang: ~15% ngaphansi – Ushintsho: -15%
Ukuthuthukiswa kwe-PDI, yize kuncane ngokwesilinganiso samaphesenti aphelele, kube nomthelela obalulekile ekusebenzeni okuphansi. Ukubuyiselwa kwezinhlawulo eziphansi kunciphisa umthwalo wokucubungula kabusha ezingxenyeni zokugaya nokuxuba, kuyilapho ubuqotho be-pellet buthuthukisiwe ngesikhathi sokuhambisa nge-pneumatic kanye nokudluliselwa kwe-lifti yamabhakede kunciphisa imfucuza yokudla kwangaphakathi endlini.
Mhlawumbe okubaluleke kakhulu ngokombono wokusebenza kwakuwukuzinza komkhiqizo odlulayo. Ikhasimende libike ukuthi i-die yaseHongyang igcine amazinga okukhiqiza ahambisanayo kuyo yonke impilo yayo yesevisi futhi kudingeka i-die face dressing encane kakhulu, okufaka isandla ekuhlelweni kokukhiqiza okubikezelwayo kanye nokungenelela okuncishisiwe kwabasebenzi.
Impendulo Yamakhasimende
Ngemva kwezinyanga eziyisithupha zokusebenza nge-Hongyang ring dies kuzo zombili izigayo ze-pellet, umphathi womshini unikeze okulandelayo:
"Sasiqaphile lapho siqala ukucabanga ngomhlinzeki we-ring die waseShayina. Okuhlangenwe nakho kwethu kwangaphambilini nabanye abakhiqizi base-Asia kwakuxubile. Kodwa ithimba lobuchwepheshe laseHongyang labhekana nezidingo zethu ngobuchwepheshe, labuza imibuzo efanele mayelana nokwakheka kwethu kanye ne-PDI eqondiwe, futhi laletha i-die esebenza kusukela ngosuku lokuqala. Ukonga izindleko kungokoqobo, kodwa okwangihlaba umxhwele kakhulu ukuthi ikhwalithi ye-pellet ithuthukisiwe ngempela. Izinyoni zethu zisebenza kahle futhi asibonanga mthelela omubi ku-FCR."
Umphathi wokuthenga wengeze wathi:
"Isikhathi sokulethwa ngokuvamile singamaviki amane kuya kwamahlanu uma kuqhathaniswa namasonto ayisishiyagalombili kuya kwayishumi nambili avela kumhlinzeki wethu wangaphambilini. Lokhu kukodwa kusinika ukuguquguquka okukhulu ekuhleleni impahla. Lapho sinombuzo mayelana nokwenza ngcono isilinganiso sokucindezela kwefomula entsha yokuqala inkukhu, uchwepheshe weHongyang uphendule ngesincomo esinemininingwane zingakapheli amahora angama-24."
Indlela iHongyang Eqinisekisa Ngayo Ukungaguquguquki Kwekhwalithi
Ngemuva kwale miphumela kukhona indlela ehlelekile kaHongyang yokukhiqiza i-ring die, eyasungulwa selokhu inkampani yaqala ukukhiqizwa kwe-ring die ngo-2006. Izinto ezibalulekile zohlaka lwabo lokuqinisekisa ikhwalithi zifaka:
- Ukulandelela Izinto Ezingavuthiwe: Yonke i-die blank ilandelelwa ngenombolo yayo yokushisa, kanye nezitifiketi zokugaya eziqinisekisa ukwakheka kwamakhemikhali kanye nezakhiwo zemishini.
- Ukuhlolwa Kwenqubo: Ububanzi bembobo kanye nephimbo kuqinisekiswa ngokulinganisa okubonakalayo ezigabeni eziningi ngesikhathi sokubhoboza.
- Ukuhlolwa Kokuqina Ngemva Kokwelashwa Kokushisa: Ukuqina kulinganiswa ezindaweni eziningi ebusweni bedayi kanye nembobo yangaphakathi ukuqinisekisa ukufana.
- Ukuhlolwa Kokugcina Kobukhulu: Ububanzi bangaphakathi, ukugxila, kanye nobukhulu be-flange yokufakelwa kuqinisekiswa ngokumelene nemodeli ye-pellet mill ecacisiwe ngaphambi kokuthunyelwa.
I-Liyang Hongyang Feed Machinery Co., Ltd. inesitifiketi se-ISO futhi inikeza ama-ring dies nama-roller shells ahambisana nazo zonke izinhlobo ezinkulu ze-pellet mill, okuhlanganisa i-CPM, i-Andritz, i-Buhler, i-Van Aarsen, i-Famsun, ne-Muyang. Imikhiqizo yale nkampani ithunyelwa emazweni angaphezu kuka-30 kulo lonke elase-Asia, e-Afrika, eMpumalanga Ephakathi, eYurophu naseMelika.
Isiphetho
Lolu cwaningo lubonisa ukuthi ama-ring dies asezingeni eliphezulu avela kubakhiqizi abakhethekile baseShayina abanjengoHongyang angalingana noma adlule ukusebenza kwabahlinzeki baseYurophu abasunguliwe ngenkathi enikeza izinzuzo ezinengqondo zezindleko nesikhathi sokuhola. Kwabalimi bokudla baseTanzania abasebenza emakethe ekhula ngokushesha futhi ethinta intengo, inhlanganisela yekhwalithi ye-pellet ethembekile, izindleko zokuthenga ezincishisiwe, kanye nokusekelwa kobuchwepheshe okuphendulayo kumelela isiphakamiso senani elihehayo.
Into ebalulekile ayikona nje ukunciphisa izindleko—imayelana nokufinyelela ekuzinzeni kokukhiqiza ngemishini esebenza njalo phakathi nesikhathi sayo sokusebenza. Ikhono likaHongyang lokuletha lokho kuzinza, elisekelwa ubuchwepheshe bangempela bezinsimbi kanye nokukhiqiza, yilona elihlukanisa inkampani emakethe yomhlaba wonke enabantu abaningi.
Isikhathi sokuthunyelwe: Juni-06-2026
