Isifinyezo esiphezulu
Lapho umkhiqizi ohamba phambili wokudla kwe-salmon esifundeni saseChile X ebhekene nokwehla kokuqina kwamanzi e-pellet okwasongela izilinganiso zokuguqulwa kokudla kuwo wonke amapulazi amakhasimende ayo, inkampani yaphendukela ku-Liyang Hongyang Feed Machinery Co., Ltd. ukuze ithole isisombululo se-ring die. Umphumela: ukuzinza kwamanzi kuthuthuke kusuka ku-84% kuya ku-92%, imfucuza yokudla yonyaka yehliswe cishe ngamathani ayi-1,200 metric, kanye nokusetshenziswa kwamandla omugqa wokukhiqiza kwehle ngo-12%. Lolu cwaningo luhlola izinselele zobuchwepheshe, isisombululo saseHongyang esenziwe ngokwezifiso, kanye nemiphumela elinganiswayo eye yenze umkhiqizi waseChile indawo yokubhekisela ekusebenzeni kahle kwe-aquafeed pellets eLatin America.
1. Indawo Yokudla Kwezinhlanzi ZaseChile
I-Chile ingumkhiqizi wesibili ngobukhulu emhlabeni we-salmon ngemuva kweNorway, enesivuno saminyaka yonke esiphakathi kwamathani angu-700,000 no-800,000. Imboni yokulima i-salmon yezwe, egxile ezifundeni X, XI, kanye no-XII ogwini lwasePatagonian, idinga cishe amathani angu-1.1 kuya ku-1.3 million okuphakelwa okwenziwe ngonyaka okwenza iChile ibe yimakethe yokudla kwasemanzini enenani eliphakeme kakhulu ngethani ngalinye eLatin America, ebalelwa ku-20 25% wenani lokuphakelwa kwezinhlanzi lesifunda.
Ukwakheka kokudla kwe-salmon kudinga kakhulu. Ngokungafani nokudla kwezinhlobo zamanzi afudumele, ukudla kwe-salmon kuqukethe okuqukethwe kwama-lipid angu-28 kuya ku-38% futhi kudinga ama-pellets angamelana nokucwiliswa emanzini abandayo olwandle (8 kuya ku-14°C) isikhathi eside ngaphandle kokubola. Ukungazinzi kwamanzi okungekuhle kuholela ekukhishweni kwezakhamzimba, ukudla okungadliwanga emanzini olwandle, kanye nezilinganiso zokuguqulwa kokudla eziphakeme (i-FCR) konke okuthinta ngqo inzuzo yepulazi kanye nokuthobela imithetho yemvelo.
Ikhasimende, umkhiqizi wokudla osevele esunguliwe onamandla okukhiqiza amathani ayi-180,000 ngonyaka, lisebenzisa imigqa emithathu yokugaya ama-pellet ekhonza kokubili imisebenzi yalo yokulima ama-salmon kanye nabalimi beqembu lesithathu kulo lonke elaseningizimu yeChile. Le nkampani ibilokhu ibhekene nokuncipha kokuqina kwama-pellet kanye nokuqina kwamanzi kusukela emugqeni wayo omdala kunayo yonke, owawuhlonyiswe ngemishini yokugaya ama-pellet eyenziwe eYurophu eyayiqongelele amahora angaphezu kuka-40,000 okusebenza.
2. Inselele Yobuchwepheshe: Ukuzinza Kwamanzi Ngaphansi Komkhawulo
Ukuqina kwamanzi ekudleni kwe-salmon kuvame ukulinganiswa njengephesenti lezinto ezomile ezigcinwa ngemva kokuba ama-pellets ecwiliswe emanzini isikhathi esithile. Izilinganiso zemboni zokudla kwe-salmon ezisebenza kahle zidinga ukuqina kwamanzi okungenani okungu-88 90% ngemva kwemizuzu engama-30 yokucwiliswa. Umugqa wokukhiqiza wokuguga wekhasimende wawuhlala uletha u-82 84% ngaphansi komkhawulo wokuncintisana odingwa abalimi be-salmon baseChile.
Ukuhlaziywa kwembangela eyinhloko kuveze izici ezintathu ezihlobene:
- *Ukugqokwa Kwendandatho Nokuwohloka Kwejiyometri. Ngemva kweminyaka yokusebenza, ama-ring dies akhona abonise ukuguguleka kwembobo okulinganiselwe, ukusatshalaliswa kwesilinganiso sokucindezela okungalingani ebusweni bedayi, kanye nokwehla kwesilinganiso se-L/D (ubude kuya kububanzi) esisebenzayo esiteshini se-pelletizing. Lezi zinguquko zejiyometri zaholela ekuminyaneni kwama-pellet okungaguquki futhi zalimaza ubuqotho bomzimba bama-pellet aqediwe.
- *Ukulungiswa Komusi Ongaguquguquki. I-conditioner ekhona yayiletha ukusatshalaliswa komswakama okungalingani, kanye nokushintshashintsha kwezinga lokushisa okungu-±6°C ngesikhathi sokukhiqiza. Ukulungiswa kokudla okunempilo emanzini kudinga amazinga okushisa azinzile angu-80-95°C kanye nokuqukethwe komswakama okugcinwe ku-16-19% ngaphambi kokungena komshini wokufa. Ukushintshashintsha kwakubangela i-gelatinization yesitashi esingaphelele, okwenza kube buthaka amandla okubopha ama-pellet ngqo.
- *Ukungasebenzi Kahle Kwamandla. Uhlelo lokushayela oludala lwalusebenzisa cishe ama-kWh angu-14.5 ngethani ngalinye lokudla okuqediwe cishe ngo-15 18% ngaphezu kokulinganisa kokusebenza kahle kwama-ring die pellet mills anamuhla ebangeni lamandla angu-160 200 kW.
Ikhasimende lihlole abahlinzeki bemishini abaningi kulo lonke elaseYurophu nase-Asia ngaphambi kokuqala izingxoxo nethimba lobuchwepheshe laseHongyang.
3. Isixazululo sikaHongyang: I-SZLH Ring Die Pellet Mill eyenziwe ngokwezifiso
UHongyang wathumela ithimba lonjiniyela abaphezulu esikhungweni samakhasimende ePuerto Montt ukuze kuhlolwe ngokuphelele endaweni. Ezinsukwini ezinhlanu, ithimba lenze ukuhlolwa kwe-pellet durability index (PDI), lahlaziya idatha yokukhiqiza yomlando, futhi lahlela ukugeleza kwenqubo ekhona. Ukuhlolwa kwaveza isiphakamiso sokulungiswa okuningiliziwe esigxile ku-SZLH series ring die pellet mill enezincazelo ezilandelayo:
Izici ezintathu zesisombululo saseHongyang zidinga ukunakwa okukhethekile:
- *Umklamo Wesilinganiso Sokucindezela Ngokwezifiso. Ukudla kwe-salmon kudinga isilinganiso sokucindezela esiphakeme kakhulu kunokudla kwezilwane ngenxa yokuqukethwe okuphezulu kwamafutha kanye nesidingo sama-pellets aminyene, aqinile emanzini. Ithimba lobunjiniyela laseHongyang libale isilinganiso sokucindezela esifanele esingu-1:12 ngokusekelwe ekwakhiweni okuqondile kwekhasimende okuhlanganisa cishe u-32% wenhlanzi, u-18% wesoya, u-22% wamafutha enhlanzi, kanye no-12% kafulawa kakolweni njengesihlanganisi esiqinisekisa ingcindezi eyanele ye-gelatinization ngaphandle kokucindezela ngokweqile nokulimaza izakhamzimba ezizwela ukushisa.
- *Ukulungiswa Kokuhlukahluka Kwe-Dual-Shaft. I-conditioner ye-double-shaft enokulawula isivinini okuzimele ivumele ukuphathwa okunembile kwesikhathi sokugcina kanye nokuqina kokuxuba. Lo mklamo waqinisekisa ukungena komswakama okufanayo kanye ne-starch gelatinization kuyo yonke i-feed mash ngaphambi kokungena kwe-die, okubhekana ngqo nokulungiswa okungaguquki okwakuhluphe umugqa omdala. Ukuqina kwezinga lokushisa ngesikhathi sokukhiqizwa kuthuthuke kwafika ku-±2°C.
- *Insimbi Yokwenza Insimbi Eqiniswe Nge-Vacuum. I-Hongyang ichaze insimbi ye-alloy eyimfihlo enokuqina kwe-vacuum ku-HRC 58 60 yedayi yendandatho, ihlinzeka ngokumelana nokuguguleka okuphezulu ngokumelene nohlobo lokuguguleka kwefomula yenhlanzi enomlotha omningi. I-geometry yemigodi yedayi yapholishwa yaba yi-Ra 0.8 μm yobulukhuni bomphezulu, kunciphisa ukungqubuzana ngesikhathi sokukhipha futhi kwafaka isandla ekuzuzeni kokusetshenziswa kahle kwamandla.
4. Ukuqaliswa kanye Nemiphumela
Ukufakwa kwaqedwa ngesikhathi sokulungiswa okuhleliwe kwezinsuku eziyi-12. Ithimba likaHongyang eliqashayo lahlala endaweni izinsuku eziyisikhombisa ezengeziwe ukuze liqhube izivivinyo zokukhiqiza, lenze ngcono imingcele yokusebenza, futhi liqeqeshe opharetha beshifti yamakhasimende.
Ngemva kwezinyanga eziyisithupha zokusebenza okuqhubekayo, ikhasimende liqophe imiphumela elandelayo:
Ukuzinza Kwamanzi (imizuzu engama-30): Ngaphambi (Umugqa Omdala)=84%, Ngemva (i-Hongyang SZLH)=92%, Ukuthuthuka=+8 amaphesenti amaphuzu
Inkomba Yokuqina Kwe-Pellet (PDI): Ngaphambi (Umugqa Omdala)=91.5%, Ngemva (i-Hongyang SZLH)=96.8%, Ukuthuthuka=+5.3 amaphesenti amaphuzu
Umphumela Wokukhiqiza: Ngaphambi (Umugqa Omdala)=7.5 t/h, Ngemva (Hongyang SZLH)=10.2 t/h, Ukuthuthuka=+36%
Ukusetshenziswa Kwamandla Okuthile: Ngaphambi (Umugqa Omdala)=14.5 kWh/t, Ngemva (Hongyang SZLH)=12.8 kWh/t, Ukuthuthuka=-12%
Impilo Yesevisi Ye-Ring Die: Ngaphambi (Umugqa Omdala) = ~ amahora angu-8,000, Ngemva (i-Hongyang SZLH) = ~ amahora angu-12,000 (okubikezelwe), Intuthuko = + 50%
Okuqukethwe Kwezinhlawulo (ngemuva kokuphola): Ngaphambi (Umugqa Omdala)=3.5%, Ngemva (i-Hongyang SZLH)=1.2%, Ukuthuthuka=-66%
Ukuthuthuka kwamaphuzu angu-8 ekuzinzeni kwamanzi kuholele ekutheni kube namathani ayi-metric angu-1,200 okuphakelwayo okulondolozwa minyaka yonke ekudleni kwama-salmon epulazini lamakhasimende okwakuzoncibilika emanzini olwandle ngaphambi kokusetshenziswa. Uma amanani okuphakelwa kwama-salmon aseChile elinganiselwa ku-USD 1,400 ngethani ngalinye, lokhu kusho ukuthi cishe ama-USD 1.68 million ekugwemeni izindleko zokudla minyaka yonke.
Ukwehla ngo-12% kokusetshenziswa kwamandla athile, kuhlanganiswe nokwenyuka kokusetshenziswa kwamandla ngo-36%, kunikeze isikhathi sokubuyiselwa esilindelwe esingaphansi kwezinyanga ezingu-14 zokutshalwa kwezimali ezinkulu.
5. Ubukhulu Besevisi yaseHongyang
Ngaphandle kwehadiwe, ikhasimende licaphune ukwesekwa kobuchwepheshe kukaHongyang njengento ebalulekile empumelelweni yephrojekthi. Izinto ezibalulekile zesevisi zifaka:
- Ukuhlolwa Kwenqubo Yokufaka Ngaphambi Kokufaka. Ukuhlolwa kwezinsuku ezinhlanu endaweni kunikeze ikhasimende isisekelo esiningiliziwe sokusebenza komugqa okhona, okuvumela ukubikezela okunembile kwe-ROI ngaphambi kwanoma yisiphi isibopho sokuthenga.
- Uhlelo Lokuqeqesha Abaqhubi. UHongyang wenze izinguquko ezintathu ezigcwele zokuqeqeshwa kwabaqhubi abasebenza ngezandla okuhlanganisa izinqubo zokushintshashintsha, ukwenza ngcono amapharamitha okupholisa, kanye nokuhlela ukulungiswa kokuvimbela.
- Usekelo Lokuxilonga Kude. Ukufakwa kwe-SZLH kwakuhlanganisa ukuhlanganiswa kwenzwa yokuqapha amazinga okushisa ebhereyitha kude, izimpawu zokudlidliza, kanye nomthwalo wemoto okuvumela ithimba lobunjiniyela laseHongyang eShayina ukuthi linikeze izincomo zokulungisa ezisheshayo.
- Isiphakamiso Sokugcina Izingxenye Ezisele. I-Hongyang inikeze uhlu lwezingxenye ezisele oluhlelwe ngokwezifiso oluhambisana nomthamo wokukhiqiza wekhasimende, ukuqinisekisa ukuthi izingxenye ezibalulekile (ama-ring dies, ama-roller shells, ama-bearings) zihlala zitholakala endaweni ngaphandle kwezindleko ezinkulu zempahla.
6. Isiphetho
Okuhlangenwe nakho komkhiqizi wokudla kwe-salmon waseChile kubonisa ukuthi ubuchwepheshe bokugaya i-ring die pellet uma buchazwe kahle, buhlelwe ngendlela efanele, futhi busekelwa izinsizakalo zobunjiniyela ezinekhono bungaletha ukuthuthuka okulinganiselwe kwekhwalithi yokuphakelwa kwamanzi, ukusebenza kahle kokukhiqiza, kanye nezindleko zokusebenza. Inhlanganisela kaHongyang yokwakheka kwesilinganiso sokucindezelwa okwenziwe ngokwezifiso, ukulungiswa kokunemba, kanye ne-metallurgy engagugi ibhekane nezinselele ezithile zokuphakelwa kokudla kwe-salmon okunama-lipid amaningi imishini yangaphambilini yamakhasimende eyayingenakukwazi ukuzixazulula.
Kubakhiqizi bokudla abafuna ukuthuthukisa ukusebenza kwe-pellet ngaphandle kokusetshenziswa kwemali eyengeziwe, indlela ye-SZLH ring die pellet mill retrofit inikeza indlela esebenzayo yokuthuthukisa ukuzinza kwamanzi, ukukhishwa kwamanzi okuphezulu, kanye nokusetshenziswa kwamandla okuphansi.
- Lolu cwaningo lwecala lusekelwe kudatha yokukhiqiza yangempela eqoqwe esikhungweni sekhasimende phakathi kukaJanuwari noJuni 2026. Imininingwane yenkampani nendawo ihlanganiswe ngokwesicelo sekhasimende.
- I-Liyang Hongyang Feed Machinery Co., Ltd. ingumkhiqizi okhethekile wama-ring dies, ama-pellet mills, ama-hammer mills, ama-mixer, ama-cooler, kanye nemigqa yokukhiqiza ukudla okuphelele. Indlunkulu yayo iseLiyang, eJiangsu, eShayina, futhi isikhonze abakhiqizi bokudla abangaphezu kuka-2,000 emazweni angaphezu kuka-60 selokhu yasungulwa.
Isikhathi sokuthunyelwe: Juni-03-2026
